For over half a century The Basic Aluminum Casting Company has been a privately held, financially solid die casting company with a professional integrity matched by few in today's industry.
At The Basic Aluminum Casting Company, we bring quality die casting with delivery and pricing achieved through a sound business organization. Centrally located in Cleveland, Ohio, we're easily accessible across the Midwest and the entire United States. Occupying over 55,000 square feet at our plant, Basic has serves the transportation and general manufacturing industries and beyond! The Basic Aluminum Casting Company can be best described as an engineering company with one simple trait - creating die cast products from listening and understanding our customer's needs. A strong commitment to that and a focus on quality has enabled us to continue to be one of the best and oldest names in the industry.
Basic Aluminum manufactures quality high pressure aluminum die castings. We utilize many different casting alloys to meet product and customer need. We also provide many secondary manufacturing services for our products. Other services include machining, painting, plating, assembly and testing custom products.
Basic delivers a casting with the machining, finishing and assembly requirements that fits your application. We will work with your product team to provide a high quality, low cost solution for your casting. To that end, we have provided valuable information on die casting on our website menu. For potential buyers of die casting products, the process of transferring or building new tooling is included to get an idea of our process. We work with our customers to ensure that your project occurs smoothly, ensuring timely delivery of your casting that meets and exceeds your the needs!
Basic Aluminum - since 1946 - serving those who seek the advantages of quality and dependability in die casting components.
Sorts of Die Casting Process
Die casting is usually a versatile course of action that produces engineered die-cast parts by way of a forced high-pressure approach of forcing molten metal into molds constructed from high-grade steels. Die casting may be produced in almost just about every conceivable size and shape. It supplies the freedom to design and style intricate configurations that meet the functional requirement in the component. The die casting method produces castings with close tolerances, normally eliminating the will need for machining operations. Depending on your particular aluminum casting application, there are plenty of different sorts of die casting processes that can be achieved.
Inside the early days of die casting only a low-pressure injection technique was utilized, but these days high-pressure casting procedures like squeeze casting and semi-solid die casting techniques are employed to cast greater than 4500 pounds per square inch. Initially, only tin and lead have been die-cast, but now magnesium, copper, and other alloys are also cast working with this very well-known process.
The Die Casting Method
Diecastings is a manufacturing procedure that will generate geometrically complicated metal components by means of the use of reusable molds, named dies. The die casting method involves the usage of a furnace, metal, die casting machine, and die. The metal, generally a non-ferrous alloy for example aluminum or zinc, is melted inside the furnace then injected into the dies in the die casting machine. Inside the die casting approach molten metal or other components are forced, beneath high pressure into the cavities on the steel mold. Dies are two aspect molds that happen to be produced of alloy tool steel? The fixer die half along with the ejector die half. The die or mold is fabricated together with the impression of the element that is certainly to cast.
Four Sorts of Dies
You will find four kinds of dies, the single cavity to create one element, a number of cavities to generate a variety of identical components, a unit die to make various components at one time as well as the combinations die to create several various components for an assembly. The molten metal is injected into the die below high pressure and high speed, which aids in generating a casting that is definitely smooth and precise as the original mold. The stress is maintained on the mold till the hot metal solidifies. When the metal is hardened, the die is opened to remove the casting.
There are several variations on the simple process that can be employed to generate castings for distinct applications:
Squeeze casting – A approach by which molten alloy is cast with no turbulence and gas entrapment at higher stress to yield higher high quality, dense, heat treatable components.
Semi-solid molding – A procedure where semi-solid metal billets are cast to supply dense, heat treatable castings with low porosity.