For over half a century The Basic Aluminum Casting Company has been a privately held, financially solid die casting company with a professional integrity matched by few in today's industry.
At The Basic Aluminum Casting Company, we bring quality die casting with delivery and pricing achieved through a sound business organization. Centrally located in Cleveland, Ohio, we're easily accessible across the Midwest and the entire United States. Occupying over 55,000 square feet at our plant, Basic has serves the transportation and general manufacturing industries and beyond! The Basic Aluminum Casting Company can be best described as an engineering company with one simple trait - creating die cast products from listening and understanding our customer's needs. A strong commitment to that and a focus on quality has enabled us to continue to be one of the best and oldest names in the industry.
Basic Aluminum manufactures quality high pressure aluminum die castings. We utilize many different casting alloys to meet product and customer need. We also provide many secondary manufacturing services for our products. Other services include machining, painting, plating, assembly and testing custom products.
Basic delivers a casting with the machining, finishing and assembly requirements that fits your application. We will work with your product team to provide a high quality, low cost solution for your casting. To that end, we have provided valuable information on die casting on our website menu. For potential buyers of die casting products, the process of transferring or building new tooling is included to get an idea of our process. We work with our customers to ensure that your project occurs smoothly, ensuring timely delivery of your casting that meets and exceeds your the needs!
Basic Aluminum - since 1946 - serving those who seek the advantages of quality and dependability in die casting components.
Metalworking on Aluminum Casting Alloys
Aluminum may be the third most abundant element on the planet and the most abundant metal within the earth’s crust. Aluminum contributes to greater than 8% of the earth’s core mass. However, it is actually difficult to refine in comparison to other metals, for instance, iron. For this reason, the use of aluminum has lagged behind other metal merchandise although effective and cost-effective strategies had been created to overcome these complexities.
There are many similarities between the aluminum and steel industries. Both rely on the extraction of metals from mineral ores occurring on the earth’s surface. The manufacturing processes of both are power-intensive and involve pouring liquid metal into casts or using continuous casting machines. Aluminum and steel also compete in related markets for the automotive and aerospace market. Nevertheless, you can find important differences in the processing and properties of these metals.
What Does Aluminum Casting Mean?
Aluminum casting is often a sort of metalworking method that requires pouring liquid metal into a mold or form. Aluminum casting is actually a variation of this that utilizes only aluminum and aluminum casting alloys because of the liquid metal that may be poured into the mold. Aluminum castings are applied to make complex and detailed components incredibly efficiently.
Aluminum is heated to its liquid type inside the aluminum casting course of action and after that poured into a mold. The mold has to be made with precision simply because it really is high quality will have a direct influence on the shape and surface finish of your completed aluminum casting.
The mold is usually produced from a lot of distinctive components, like tool steel, because aluminum has a decreased melting point than steel. Yet another material that a mold might be created out of for aluminum casting is sand. For this, the sand is pressed to take the form of the desired finished aspect. After the sand is formed, the liquid aluminum is poured into it and permitted to cool.
Aluminum casting alloys have properties comparable to other aluminum components. As soon as the casting method is comprehensive the aluminum castings immediately kind an exterior layer of aluminum oxide that aids protect against corrosion.
This die cast sort of aluminum is oftentimes utilized to make lots of varieties of automobile components. Additionally, it is actually used to make many other products that individuals use every day. Even furniture can be designed working with this precise form of metal! Cookware can also be usually produced of cast aluminum because it is so robust, patio furnishings can also be yet another location that cast aluminum is simple to discover. It is a special variety of metal alloy and just before it might be made use of it has to go through what is called casting. This is a method that adds durability and strength to the material, as well as tends to make it far more efficient for use.
Aluminum Casting Alloys
A challenge with most aluminum casting alloys is the fact that the contract about 3-6% on solidification. Unless this shrinkage is adequately compensated by the provision of additional feed liquid, porosity might be present within the casting or at the surface. This porosity can drastically decrease the mechanical properties, stress tightness, machinability, and basic look from the casting. Feeders are hence meticulously and strategically created as elements from the casting to provide liquid for the final regions to solidify.