For over half a century The Basic Aluminum Casting Company has been a privately held, financially solid die casting company with a professional integrity matched by few in today's industry.
At The Basic Aluminum Casting Company, we bring quality die casting with delivery and pricing achieved through a sound business organization. Centrally located in Cleveland, Ohio, we're easily accessible across the Midwest and the entire United States. Occupying over 55,000 square feet at our plant, Basic has serves the transportation and general manufacturing industries and beyond! The Basic Aluminum Casting Company can be best described as an engineering company with one simple trait - creating die cast products from listening and understanding our customer's needs. A strong commitment to that and a focus on quality has enabled us to continue to be one of the best and oldest names in the industry.
Basic Aluminum manufactures quality high pressure aluminum die castings. We utilize many different casting alloys to meet product and customer need. We also provide many secondary manufacturing services for our products. Other services include machining, painting, plating, assembly and testing custom products.
Basic delivers a casting with the machining, finishing and assembly requirements that fits your application. We will work with your product team to provide a high quality, low cost solution for your casting. To that end, we have provided valuable information on die casting on our website menu. For potential buyers of die casting products, the process of transferring or building new tooling is included to get an idea of our process. We work with our customers to ensure that your project occurs smoothly, ensuring timely delivery of your casting that meets and exceeds your the needs!
Basic Aluminum - since 1946 - serving those who seek the advantages of quality and dependability in die casting components.
Die Casting Procedures to Create Quality Metals
Practically every element of a product, or the complete solution, has its beginnings inside the die casting procedure. Die casting describes a manufacturing approach that enables suppliers to create sharply defined smooth- or textured-surface metal parts. Utilizing a cold- or hot-chamber manufacturing approach that relies on high pressure, the method forces and injects molten metal into reusable steel die at a speed of 60-100 miles per hour. A variety of clamps holds the mold in location during the injection, cooling, and solidification stage. Equivalent to the injection molding process, which makes use of a further class of materials, die casting produces parts from a tough variety of non-ferrous metals, which include zinc, magnesium, aluminum, and an array of composite materials. The kind of metal chosen to fabricate the portion determines whether the makers will use the hot chamber or cold chamber strategy to inject the metal into the die.
Quite a few makers prefer to die casting over other manufacturing processes because of the potential to create such an array of parts and merchandise at high speed and with precision. The existing uses for die castings consist of machinery, cars, appliances, toys, sporting goods, workplace equipment heat sinks, enclosures, and several other applications. In addition, die casting enables the production of elements with fine particulars like lettering, textured surfaces along other features with no want for additional processing. The capability to keep close tolerances, which typically eliminates all machining, tends to make die casting suitable for lower-volume goods too.
The actual term “die castings” does not have a complex explanation. It fundamentally comes directly from the course of action itself. It will likely be easier to start somewhat backward, explaining “casting” 1st, then “dies.”
The term “casting” might be defined because the procedure of pouring liquid metal into a mold in the shape of whatever component is preferred. Just after the metal has entered the cavity, it is provided time to cool and solidify before it really is removed. This strong solution taken from the mold will be the “casting.”
The “die” may be the term given towards the actual tool steel mold that the liquid metal is poured into. The die consists of two different sections: the fixed die half (or the cover half) plus the ejector die half. The fixed die half is attached to the stationary platen from the casting machine, whereas the ejector half is attached to the movable platen. When the machine closes, the two halves are locked collectively as the pressure of your machine holds them together. Where the two die halves meet is referred to as the “die parting line.”
The fixed die half includes the “shot sleeve hole”, via which the liquefied metal enters the die and fills it. The ejector half consists of what is referred to as “ejector pins,” which aid push the casting out of that die half. The pins are found in the ejector half for the reason that the die is produced in order that the finished casting will simply slide out in the fixed die half (the half attached towards the stationary platen of the machine) and remain stationary in the ejector half as the casting machine pulls the die halves apart. The casting is then very carefully removed in the ejector die half, right after which further final touches may well be applied for the casting to create it prepared for its objective.