Die Casting Metal Casting Process

Basic Aluminum Casting Co.

For over half a century The Basic Aluminum Casting Company has been a privately held, financially solid die casting company with a professional integrity matched by few in today’s industry.diecasting

At The Basic Aluminum Casting Company, we bring quality die casting with delivery and pricing achieved through a sound business organization. Centrally located in Cleveland, Ohio, we’re easily accessible across the Midwest and the entire United States. Occupying over 55,000 square feet at our plant, Basic has serves the transportation and general manufacturing industries and beyond! The Basic Aluminum Casting Company can be best described as an engineering company with one simple trait – creating die cast products  from listening and understanding our customer’s needs.  A strong commitment to that and a focus on quality has enabled us to continue to be one of the best and oldest names in the industry.

Die casting is a form of metal casting process whereby molten metal is under high pressure to a mold cavity machined into a precise shape. Most die castings such as zinc, aluminum, copper, magnesium, pewter, lead, and tin-based alloys, are limited to low melting points,. Once filled with the molten metal, a coolant is circulated to cool the part. After cooling, the die halves are separated, and the completed part is expelled.

At the beginning of the sequence, the lubricant is sprayed on the castings’ open cavities, the die guide bars, and the mechanical plunger. Because of the elevated temperature, some oil evaporates and creates a plume of fumes and mists. Some key points of consideration include protecting worker health, reduced tire out air make-up up to 80% in the course of recirculated conditioned air, extended machine life, diminished operational costs using reclamation of lubricants, enhanced product quality, decreased housekeeping costs, and fulfillment with the strictest state, local and federal environmental standards.