Choosing the right supplier, in a wide range of zinc die casting manufacturers, is a tough issue. Having the right partner helps to reach planning and project goals and can be useful to develop a product or component in a co-design activity, while a bad partner could be a hard obstacle to catch the goals.
For selecting the most suitable zinc die casting manufacturer a customer needs to consider 5 important aspects such as: co-design service, product quality, delivery time, mold design, and cost effectiveness. The first step for a designer is the selection of the production technology. Die-casting processes give the opportunity to manufacture every kind of products, and to fulfill technical or aesthetical requirements, saving costs at the same time.
Why zinc die casting?
In die-casting, designers are able to create innovative shapes because of the particular ability of the material to allow narrow tolerances. They can also provide the customers with a component which responds to structural needs, helps reducing costs, delivery time and material waste. Once the designers have made their decision, they need to know the material reactions, and working with the supplier in a co-design phase can help them optimizing processes and results.
The product or component to be produced needs to have shapes or characteristics reproduceable with the mold. It would be useful for the client to involve the supplier also in the design phase to optimize the mold and the production process. As said before finding the proper zinc die casting manufacturer is not so easy, especially when the customer does not take care of the following key points.
The production process of zinc die casting
If you do not take into account the entire production process, it could weaken the product or component performance and function. Zinc die casting manufacturers should have an engineering department fully dedicated to analysis and simulation tasks, in order to guarantee the best support to their customers during the product design phase.
The perfect supplier should also have the possibility to do rapid prototyping inside its structure, directly using pilot tool, with no need of sub-contractors for the testing operations. Rapid prototyping enables a direct connection to the next production stage: the construction of the mold. This makes the whole process faster defining standards of quality that will remain constant at each stage of the production process.
Minimizing risks is one of the main characteristics of a good zinc die casting manufacturers. The supplier should have the capability to plan and foresee any possible issue and risk related to the whole process. FMEA and other statistic instruments and tools must be used to design the process. Up to date machines, devices and robots for a proper automation level, contribute to reach the customer’s expectation such as product quality and on time delivery.